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99-03
Ford - 7.3L Power Stroke
The Ultimate Power System for Racing & Sport
#1 high-performance power bundle. Intake, turbo, exhaust, tuning and trans upgrades; best gains: +120 hp, +233 lb-ft (rear wheel) of constant-duty power.
Gains Up To:+120 hp/+233 lb-ft
Big Hoss® Bundle
Big Hoss Bundle is a total engineered power system for 7.3L Power Stroke sport and racing applications. It's industry's finest intake, turbo, exhaust, transmission, fuel tuning and intercooling upgrades.
Big Hoss Bundle delivers enormous best gains: +120 hp and +233 lb-ft (rear wheel) of ground-ripping constant-duty power with optimum engine efficiency and durability, adjust-on-the-fly power levels, lower exhaust gas temperatures and virtually no backpressure.
Watch the video! This short segment from ESPN's Truck Stop gives an overview of the Big Hoss Bundle, as installed on professional snowboarder Tara Dakides' truck. (She's got an '03 Duramax, so there may be some variance between this system and the one made specifically for your truck.)
Important: Some vehicle configurations require an extension kit for proper fit.
System Includes:
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Techni-Cooler® Intercooler System
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Six-Gun® Diesel Tuner
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Big Hoss® Module
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Monster® Diesel Duals Exhaust
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Monster® Exhaust
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TransCommand®
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Monster Muffler
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BigHead® Wastegate Actuator
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DynaFact® Gauges
Banks’ exclusive DynaFact electronic gauges offer precision that can’t be matched by mechanical gauges. The pyrometer provides exhaust-gas temperature (EGT) measurements that are accurate within ±15° F at maximum operating temperatures. The pyro's spring-loaded, jeweled movement is resistant to vibration and sports a lit, easy-to-read 0-1500° F face. Banks' 0-50 psi boost gauge monitors power and turbo performance. Includes 2-gauge mounting panel. Top-mount and/or pillar-mount options available. |
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Banks Power Elbow™ Assembly
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| Application | Year Range | Part # |
|---|---|---|
| Big Hoss Bundle Pickup, F-250/350 | Auto trans | 1999 | 48429 |
| Big Hoss Bundle Pickup, F-250/350 | Manual trans | 1999 | 48430 |
| Big Hoss Bundle Pickup, F-250/350 | Auto trans (1999-1/2) | 1999 | 48431 |
| Big Hoss Bundle Pickup, F-250/350 | Manual trans (1999-1/2) | 1999 | 48432 |
| Big Hoss Bundle Pickup, F-250/350 | Auto trans (1999-1/2 - 2003) | 1999-03 | 48433 |
| Big Hoss Bundle Pickup, F-250/350 | Manual trans (1999-1/2 - 2003) | 1999-03 | 48434 |
| Big Hoss Bundle Pickup, F-250/350 | Manual trans | 275-hp rated | 2001-03 | 48435 |
| Big Hoss Bundle Excursion | 2000-03 | 48436 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Ext cab, short bed | Auto trans (1999-1/2 - 2003) | 1999-03 | 48437 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Crew cab, short bed | Auto trans (1999-1/2 - 2003) | 1999-03 | 48438 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Ext cab, long bed | Auto trans (1999-1/2 - 2003) | 1999-03 | 48439 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Crew cab, long bed | Auto trans (1999-1/2 - 2003) | 1999-03 | 48440 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Ext cab, short bed | Manual trans (1999-1/2 - 2003) | 1999-03 | 48441 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Crew cab, short bed | Manual trans (1999-1/2 - 2003) | 1999-03 | 48442 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Ext cab, long bed | Manual trans (1999-1/2 - 2003) | 1999-03 | 48443 |
| Big Hoss Bundle, split-dual exhaust Pickup, F-250/350 | Crew cab, long bed | Manual trans (1999-1/2 - 2003) | 1999-03 | 48444 |
| Extension pipe kit Pickup, F-250/350 | Crew cab, short bed | 1999-03 | 53516 |
| Extension pipe kit Pickup, F-250/350 | Ext cab, long bed | 1999-03 | 53517 |
| Extension pipe kit Pickup, F-250/350 | Crew cab, long bed | 1999-03 | 53518 |
| Big Hoss module Ford 7.3L | 1994-03 | 66505 |
Owners Manual(s)
| Power Systems- Big Hoss Bundles '99-03 (Part #96577) F-250 & F-350 |
 Download |
Why an Intercooler Upgrade Makes Perfect Sense
Watch Stacey David of TrucksTV explain why an intercooler upgrade makes perfect sense -- and power!
Big Hoss Bundle installation
Maximum airflow and ultimate power. Watch and learn the importance of airflow, how to increase your power output safely, why you need to upgrade your intercooler, cold air intake, exhaust... (this is a Duramax LMM, other trucks may vary).
Featured Video:
Banks Big Hoss Bundle Overview
Accolades
“Looking to take your turbodiesel’s performance to the next level? Look no further than Gale Banks Engineering. ”
AutoWeek (May '05)